Pulp & Paper

Paper pulp is produced using two different methods: sulphate (kraft) process and sulphite process. Our Calbux quicklime plays a critical role in both. it acts as a causticising agent in the sulphate process, and it is used as a source of calcium in the sulphite process.

The sulphate process uses by far the largest quantities of lime products and the quicklime needs to be of high quality. Extremely high demands are placed on purity and reactivity for optimum function in the causticizing process.

Calbux quicklime is also used in the preparation of bleaching agents, and the conditioning and treatment of processed liquids.

Lime products used in paper pulp production

Calbux Quicklime

Calbux Quicklime

The Calbux range is of consistent high purity and available in a range of reactivities to suit any quicklime reactor or slaking process.

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Hydrated Lime

The Limbux range includes a comprehensive choice of high quality hydrated limes, including specialist grades to meet specific applications.

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Liquid Lime

Kalic pre-prepared liquid limes are highly stable in suspension and very fast reacting. This not only makes them easy to use and store, but also extends plant life and lowers maintenance costs

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Why high-purity quicklime is essential in the paper and pulp industry

Paper and pulp manufacturing is one of the most chemically intensive industrial processes in modern production. From chemical recovery and bleaching to water treatment and environmental compliance, every stage depends on carefully controlled chemical reactions that directly influence product quality, operational efficiency and regulatory performance.

High-purity quicklime plays a critical role throughout these processes. Used in the kraft and sulphite pulping processes, as well as in bleaching and water treatment applications, quicklime supports efficient chemical recovery, process stability and consistent production. As mills continue to focus on improving efficiency, reducing operating costs and meeting increasingly stringent environmental standards, selecting the right lime product has never been more important.

For paper manufacturers, choosing a lime supplier is about more than purchasing a raw material. It is about partnering with a technical expert that understands process requirements, product consistency and security of supply.

Paper Production

Why quicklime matters in paper production

Quicklime is an essential process chemical in paper and pulp manufacturing. Produced by heating high-purity limestone, it provides a highly reactive source of calcium oxide that performs several important functions throughout the production process.

The quality of the quicklime used can have a significant impact on plant performance. Purity, particle size and reactivity all influence chemical efficiency, reaction rates and overall process stability. Consistent product quality helps mills optimise production, reduce variability and improve long-term operational performance.

Supporting the kraft recovery cycle

One of the most important applications for quicklime is within the kraft (sulphate) pulping process.

During chemical recovery, sodium carbonate contained within green liquor is converted into sodium hydroxide through the causticising process. Quicklime is first slaked to produce calcium hydroxide, which then reacts with sodium carbonate to produce the white liquor required for efficient pulping.

Na₂CO₃ + Ca(OH)₂ → 2NaOH + CaCO₃

Producing high-quality white liquor is essential for effective lignin removal during cooking. Variations in quicklime purity or reactivity can reduce causticising efficiency, increase residual sodium carbonate and affect pulp quality, chemical recovery and overall process economics.

Using a consistent, high-purity quicklime helps mills maintain stable white liquor strength, optimise lime kiln performance and maximise chemical recovery efficiency.

Supporting sulphite pulping and bleaching

Supporting sulphite pulping and bleaching

Quicklime also plays an important role in sulphite pulping, where it provides a reliable source of calcium required during chemical processing.

In addition, quicklime is used in the preparation of bleaching agents, helping mills achieve the brightness and product quality demanded across a wide range of paper grades.

Because these processes rely on precise chemical control, maintaining consistent lime quality contributes to predictable production and improved product consistency.

Improving water and wastewater treatment

Improving water and wastewater treatment

Water management is another area where quicklime delivers significant operational benefits.

Paper production generates large volumes of process water containing suspended solids, dissolved organic compounds and residual process chemicals. Before this water can be reused or discharged, it must be treated to meet environmental permit conditions.

Quicklime is widely used to adjust pH, neutralise acidic streams, promote coagulation and precipitation, and improve clarification performance. Effective pH control also supports biological treatment systems by creating favourable conditions for microorganisms responsible for breaking down organic material.

As environmental legislation continues to tighten, reliable chemical treatment becomes increasingly important for maintaining compliance while controlling operating costs.

Delivering consistent operational performance

For continuous manufacturing operations, process stability is essential.

Variations in raw material quality can lead to inconsistent reactions, increased maintenance requirements and unnecessary process adjustments. These issues can reduce production efficiency and increase operating costs.

High-purity quicklime with controlled chemistry and consistent reactivity helps operators maintain stable process conditions throughout continuous production. Reliable product performance enables mills to optimise slaking systems, improve chemical recovery and minimise process variability. Over time, this contributes to more efficient operations, lower maintenance requirements and greater confidence in plant performance.

Supporting environmental performance

Sustainability continues to be a major priority for the paper and pulp industry.

Manufacturers are under increasing pressure to improve resource efficiency, reduce emissions and minimise waste generation while maintaining production capacity.

Quicklime supports these objectives by improving chemical recovery, reducing process variability and enabling effective treatment of wastewater before discharge. Efficient chemical performance can also reduce unnecessary reagent consumption, supporting more sustainable operations.

As environmental regulations continue to evolve, consistent raw material quality provides greater confidence that treatment systems will continue to perform as intended.

A trusted technical partner for the paper industry

Why product quality matters

Not all quicklime performs in the same way.

For demanding industrial applications such as paper manufacturing, consistency is critical. Variations in purity, particle size or reactivity can affect slaking performance, chemical efficiency and overall process control.

Buxton Lime’s Calbux Quicklime has been developed for industries where performance and consistency are essential. Manufactured from high-purity limestone and available in a range of particle sizes and reactivity grades, it is designed to support efficient operation across a variety of paper and pulp manufacturing processes.

Reliable product quality also allows operators to optimise dosing and process control, reducing operational variability while improving long-term plant performance.

A trusted technical partner for the paper industry

Selecting quicklime is not simply a procurement decision. It is an operational decision that influences production efficiency, environmental performance and plant reliability.

Every paper mill has unique operating conditions, chemical requirements and production objectives. Achieving the best results requires both a dependable product and technical expertise.

Buxton Lime works closely with engineers, procurement managers, environmental consultants and site operators to understand these challenges and provide practical lime solutions that support efficient manufacturing. Through consistent product quality, dependable supply and technical knowledge, Buxton Lime helps paper and pulp manufacturers optimise chemical recovery, improve process performance and maintain environmental compliance.

Frequently asked questions

Quicklime plays a vital role in both the kraft (sulphate) and sulphite pulping processes. In the kraft process, it acts as the causticising agent that converts sodium carbonate into sodium hydroxide, producing the white liquor required for efficient lignin removal. It is also used in the preparation of bleaching agents and in process water and wastewater treatment.

The efficiency of chemical recovery depends on the purity and reactivity of the quicklime. High-purity quicklime improves white liquor quality, supports consistent causticising performance and helps reduce process variability. Consistent product quality also contributes to improved operational efficiency and lower maintenance requirements.

Calbux Quicklime is designed to deliver reliable performance in demanding industrial applications through:

  • High purity and consistent chemistry
  • Controlled reactivity for efficient slaking
  • A range of particle sizes to suit different process requirements
  • Supply in bulk and bagged formats

Find out more about Calbux Quicklime:
https://buxtonlime.com/products/quicklime/calbux-quicklime/

Quicklime is widely used to raise pH, neutralise acidic streams and promote the removal of impurities from wastewater. Effective pH control improves clarification, supports biological treatment processes and helps mills meet environmental discharge requirements.

Paper manufacturers require more than a supplier. They need consistent product quality, dependable deliveries and technical expertise. Buxton Lime combines high-purity Calbux Quicklime with decades of manufacturing experience to help customers optimise chemical recovery, improve process efficiency and maintain reliable production across paper and pulp operations.

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Get in touch today to arrange a consultation or site visit and discover how our pulp and paper solutions can help you optimise operational performance and reduce costs.

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